High-Flow Automated Pressure Test Truck

This system is a mobile high-pressure testing solution specifically designed for oilfield field operations, integrating high-flow pump units, automated control systems, and a mobile vehicle platform. The test truck meets the large-capacity testing requirements for well control equipment, Christmas trees, valves, and manifolds, and is especially suitable for remote well sites or operations with frequent mobilization. Featuring both rapid filling and precision boosting capabilities, it significantly shortens the overall testing cycle for large-scale equipment.

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System Configuration

  • Mobile Vehicle Platform: Utilizes a heavy-duty chassis with strong off-road performance and high load capacity, ensuring accessibility in complex road conditions.
  • Dual Power Pump System: Equipped with a high-flow filling pump (for rapid water injection and venting) and a high-pressure plunger pump set (for precision boosting) to achieve high efficiency.
  • Independent Control Cabin: An integrated on-board control space equipped with industrial computers, digital instruments, and high-definition displays, supporting remote operation from within the cabin.
  • Automated Manifold Module: Integrates high-pressure automatic relief valves, pneumatic/electric control valves, and anti-seismic connection pipelines for safe and reliable connections.

Key Features

  • High Mobility & Fast Mobilization: “Arrive and Test” capability with no additional lifting required, greatly improving efficiency at remote well sites.
  • High-Flow Rapid Filling: Provides exceptional flow output for large-volume test objects, significantly reducing pre-filling time.
  • Fully Automated Data Processing: The testing process is fully controlled by PLC, generating real-time pressure-time curves and digital reports with automated result determination.
  • Field Environment Adaptability: Critical components are treated for anti-vibration, dust-proofing, and corrosion resistance, supporting stable operation in extreme temperatures and harsh climates.

Technical Specifications

Customizable based on chassis and specific requirements

FeaturesTechnical Specifications
Power SourceVehicle Engine/Hydraulic Drive or Independent Generator Set
Max. Test Pressure0 – 105 MPa / 140 MPa (15,000 – 20,000 psi)
Max. Flow RateUp to 1,200 – 2,000 L/h (Customizable)
Control ModeRemote Fully-Automated Computer Control (PLC + HMI)
Test Channels1 – 4 Lines (Supports multi-station synchronous/independent testing)
Data RecordingDigital Reports / Auto-Printing / Cloud Storage
Operating Temperature-35°C to +55°C
Test MediaFresh Water, Emulsion, Hydraulic Oil

Note: The system can be custom-engineered based on specific wellhead layouts and user requirements (e.g., explosion-proof ratings and extreme cold environment adaptation).

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